Installation

Overview

This guide walks you through the physical installation of your SenseAi Embedded device. The process takes approximately 15-30 minutes depending on your mounting location and power setup.

What you'll do:

1. Unbox and inspect components
2. Connect the antenna
3. Choose and prepare mounting location
4. Attach the sensor to your machine
5. Connect power and verify first boot

1. Unboxing & Inspection

When your SenseAi Embedded arrives, verify all components are included and in good condition.

Included in the box:

• 1× SenseAi Embedded device (IP67 rated)
• 1× External antenna
• 1× M12 cable
• 1× M12 Power adapter

Inspect for damage:

• Check enclosure for cracks or damage
• Verify antenna connector is intact
• Ensure M12 connectors are clean and undamaged
• Check power adapter is included

2. Physical Installation

Step 1: Connect the Antenna

Before mounting, attach the external antenna to the SenseAi Embedded device:

1. Locate the antenna connector on the device
2. Align and thread the antenna connector
3. Hand-tighten until secure (do not over-tighten)
4. Ensure connection is snug but not forced

Step 2: Choose a Mounting Location

Select a mounting spot that:

Detects vibration effectively:

• As close as possible to the spindle or primary vibration source
• Directly on the machine frame (not on guards or covers)
• On a stable, flat metal surface

Does not interfere with operation:

• Clear of moving parts and operator workspace
• Won't be hit by workpieces or tools
• Doesn't block access panels or maintenance points

Suitable for environment:

• Can withstand your environment (SenseAi Embedded is IP67 rated)
• Protected from direct impact or mechanical damage
• Has adequate clearance for antenna

Examples of good mounting locations:

• CNC machines: Near the spindle housing
• Press brakes: On the frame near the ram
• Laser cutters: On the machine frame near the cutting head
• Packaging machines: On the motor housing

Step 3: Attach the Sensor

SenseAi Embedded uses a strong magnetic base for secure mounting:

1. Clean the mounting surface — Remove oil, coolant, or debris
2. Position the device — Align the sensor on your chosen location
3. Attach magnetically — The magnetic base will grip firmly to the metal surface
4. Verify security — Gently try to move the device to ensure it's secure
5. Position the antenna — Orient for best signal reception (vertical is typically best)

Verify the installation:

• Device is firmly attached and won't move during machine operation
• Antenna has clearance and won't contact moving parts
• M12 connectors are accessible for power connection
• Location allows vibration detection during machine operation

3. Powering Up Your Device

Connect Power

SenseAi Embedded uses industrial M12 connectors for reliable power delivery:

1. Connect M12 cable to device:

   • Align the keyed connector
   • Push firmly until it clicks
   • Hand-tighten the locking collar

2. Connect to a power source or T-Splitter:

   • M12 Power adapter: Plug the adapter into a standard AC outlet (100–240 V AC), or
   • M12 T-Splitter: Connect the other end of the M12 cable to a T-Splitter to enable shared, daisy-chained power

M12 Power Adaptor

M12 T-Splitter

M12 Cable

First Boot Sequence

After powering on, observe the LED behavior:

1. Power LED will turn on (indicates device has power)
2. Status LED will go through boot sequence
3. One of two things will happen:
   • If you ordered a 4G/LTE router: Device automatically connects within 2-5 minutes
   • If connecting to WiFi: LED begins blinking blue (WiFi setup mode)

LED Status Reference:

Troubleshooting Installation Issues

No LED Lights / Device Won't Power On

Symptoms:

• All LEDs are off
• No response when powered
• Device appears completely dead

Solutions:

1. Check M12 connections:

   • Verify M12 cable is fully seated and locked on both ends
   • Check for bent pins or debris in connectors
   • Try disconnecting and reconnecting

2. Check power source:

   • Verify outlet has power
   • Try different outlet
   • If using industrial power, verify voltage (12-24V DC)
   • Test power adapter with multimeter if available

3. Check device:

   • Look for physical damage to enclosure
   • Verify antenna is connected
   • Contact support if device still won't power on

Weak Magnetic Hold

Problem: Device doesn't attach securely or falls off

Solutions:

• Clean mounting surface — Remove all oil, coolant, paint, or debris
• Verify surface material — Must be ferrous metal (steel, iron)
• Check for paint/coating — Thick paint or coatings can weaken magnetic grip
• Try different location — Find thicker, flatter metal surface
• Contact support — For alternative mounting solutions

Antenna Issues

Problem: Antenna is loose, damaged, or won't connect

Solutions:

• Hand-tighten only — Do not use tools; hand-tight is sufficient
• Check threads — Ensure no cross-threading occurred
• Inspect connector — Look for damage to threads or connector
• Contact support — For replacement antenna if damaged

Installation Checklist

Before proceeding to network setup, verify:

• ✅ Device is securely mounted on machine
• ✅ Mounting location detects vibration during operation
• ✅ Antenna is connected and has clearance
• ✅ M12 power connections are secure and locked
• ✅ Device powers on (Power LED illuminated)
• ✅ Status LED shows activity (blinking blue or other status)
• ✅ Device doesn't interfere with machine operation or safety

Next Steps

✅ Installation complete!

Now proceed to network setup:

→ Continue to Network Setup to connect your device to the internet.

Need help?

• Contact Support