The Real-Time Manufacturing Intelligence Platform
Unify machines, data, and operations with AI-powered intelligence and secure IoT connectivity. Improve uptime, optimize performance, and enable data-driven decisions across the enterprise.
Unify machines, data, and operations with AI-powered intelligence and secure IoT connectivity. Improve uptime, optimize performance, and enable data-driven decisions across the enterprise.
35%
Average Downtime Reduction
<3 mos
Typical ROI Payback
100+
Industrial Customers
Trusted by Industry Leaders
REAL-TIME PERFORMANCE & PRODUCTION TRACKING
See Every Second of Production. Hit Every Target.
Monitor OEE in real-time, spot bottlenecks the moment they occur, and track performance from individual machines to plant-wide operations.
- Live OEE monitoring and performance benchmarking across shifts
- Real-time production tracking
- Bottleneck identification and cycle time optimization
- Production variance alerts and target tracking
- Job progress visibility across all teams and production lines
DATA-DRIVEN DECISIONS
Reports That Actually Answer Your Questions
Stop digging through spreadsheets. Get reports customized to your shift schedules, operators, and departments. Track utilization, downtime patterns, and OEE metrics across across all machines.
- Daily, weekly, monthly, quarterly, and yearly reporting
- Custom shift-based performance analysis
- Operator and machine benchmarking
- Exportable data for stakeholder presentations
- Historical trend analysis
DOWNTIME INTELLIGENCE
Turn Downtime Into Insights
Unplanned stops don't have to stay a mystery. Automatically record every downtime event, identify root-causes, and spot trends over time. Know exactly when, where, and why issues occur.
- Automated downtime event recording
- Detailed root-cause analysis and categorization
- Trend identification for recurring problems
- Customizable alerts based on your specific time thresholds
INTELLIGENT PRODUCTION PLANNING
Schedule Smarter. Execute Faster.
AI-powered scheduling that adapts to real-world conditions. Automatically prioritize jobs based on demand, monitor progress across all operations, and dynamically adjust when priorities shift.
- AI-driven job scheduling and auto-prioritization
- Demand-based production forecasting
- Live job status monitoring across all machines
- Dynamic schedule adaptation to changing priorities
- Drag-and-drop kanban interface for easy adjustments
MACHINE HEALTH ANALYTICS
7 Real-Time Health Scores
Monitor every aspect of machine health with AI-powered analytics that detect issues before they become failures
Cavitation Risk
GOOD
Structural Looseness
GOOD
Imbalance
GOOD
Lubrication
UNACCEPTABLE
Alignment
GOOD
Bearing Health
UNSATISFACTORY
Temperature
UNSATISFACTORY
Real-Time Alerts
Stay Informed on Every Operation
Receive instant notifications for critical events, machine health changes, temperature anomalies, and vibration alerts. Your entire operation, monitored 24/7.
Health Monitoring
Track machine health scores and get alerted before failures occur
Temperature Alerts
Detect overheating and thermal anomalies in real-time
Vibration Detection
Monitor shock and vibration levels to prevent equipment damage
Downtime and Uptime Tracking
Get notified immediately when machines go offline or idle
Production Rate Monitoring
Get alerted when production throughput drops below targets
Part Inspection Alerts
Automatic reminders for quality checks based on parts count
Machine Health Critical
19%Overall health score has dropped below 45%
High Temperature Detected
78°CMotor temperature exceeding normal operating range
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Excessive Vibration
8.2GShock levels indicate potential bearing failure
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Health Score Declining
68%Gradual decrease in overall machine health detected
Temperature Rising
65°CBearing temperature trending upward
Vibration Spike
5.8GUnusual vibration pattern detected on X-axis
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Health Score Declining
38%Gradual decrease in overall machine health detected
Health Score Declining
38%Gradual decrease in overall machine health detected
Unplanned Downtime
120minMachine stopped unexpectedly during production
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Vibration Spike
5.8GUnusual vibration pattern detected on X-axis
Temperature Rising
65°CBearing temperature trending upward
Health Score Declining
68%Gradual decrease in overall machine health detected
Extended Downtime
45minMachine has been idle for longer than scheduled
Machine Running
Machine is up and running
Excessive Vibration
8.2GShock levels indicate potential bearing failure
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
High Temperature Detected
78°CMotor temperature exceeding normal operating range
Machine Health Critical
19%Overall health score has dropped below 45%
Machine Health Critical
19%Overall health score has dropped below 45%
High Temperature Detected
78°CMotor temperature exceeding normal operating range
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Excessive Vibration
8.2GShock levels indicate potential bearing failure
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Health Score Declining
68%Gradual decrease in overall machine health detected
Temperature Rising
65°CBearing temperature trending upward
Vibration Spike
5.8GUnusual vibration pattern detected on X-axis
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Health Score Declining
38%Gradual decrease in overall machine health detected
Machine Health Critical
19%Overall health score has dropped below 45%
High Temperature Detected
78°CMotor temperature exceeding normal operating range
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Excessive Vibration
8.2GShock levels indicate potential bearing failure
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Health Score Declining
68%Gradual decrease in overall machine health detected
Temperature Rising
65°CBearing temperature trending upward
Vibration Spike
5.8GUnusual vibration pattern detected on X-axis
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Health Score Declining
38%Gradual decrease in overall machine health detected
PREDICTIVE MAINTENANCE & MACHINE HEALTH
Prevent Equipment Failures Before They Cost You
Eliminate reactive maintenance. IoTFlows uses continuous vibration monitoring and AI-driven insights to predict equipment failures days or weeks in advance. Our analytics suite detects faults early and auto-generates work orders, enabling planned maintenance instead of emergency shutdowns - while optimizing machine performance to extend equipment life and maintain peak operating efficiency.
- Continuous vibration, acoustic, and temperature monitoring with wireless sensors
- Advanced health metrics: RMS, crest factor, kurtosis, peak velocity, FFT and spectral analysis
- AI-triggered maintenance tasks based on real-world machine conditions
- Bearing failure detection, misalignment alerts, and anomaly detection
- Reduce unplanned downtime by 30% or more
For Engineers
See the Data Behind the Insights
Unlike black-box solutions, SenseAi gives you full access to the raw data and advanced visualizations that power our AI diagnostics.
- 2D frequency spectrum with 3D waterfall visualization
- Automatic harmonic markers
- RMS Velocity (ISO 10816), peak acceleration, and crest factor trends
- Kurtosis and envelope kurtosis analysis
- Independent X, Y, Z analysis with combined XYZ vector magnitude
- Per-axis health scores and directional fault identification
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SHOP FLOOR EMPOWERMENT
Tools Built For The People Who Build Your Products
Equip your operators with intuitive tools that make hitting production goals effortless. Real-time machine status, simplified downtime tracking, and instant collaboration and file sharing - all accessible from tablets, phones, or shop floor displays.
- Intuitive iPad and mobile interface for shop floor
- One-tap downtime classification and work order creation
- Real-time machine status visibility
- Instant alerts and notifications
- Seamless collaboration between operators and management
TEAM COLLABORATION & CONNECTED OPERATIONS
Align Teams. Respond Faster. Run Smarter.
Streamline communication and collaboration across your entire operation. IoTFlows empowers teams to submit maintenance requests, file issues, manage work orders, and share critical files - all from one unified platform. Track jobs in real-time, coordinate team assignments, and ensure everyone from operators to managers stays informed and aligned.
- Real-time mobile alerts and instant notifications
- Collaborative downtime classification and root-cause tracking
- Unified job progress visibility across all teams and shifts
- Work order integration and maintenance workflow automation
- Cross-functional communication from floor to executive level
ENTERPRISE INTEGRATION & DATA UNIFICATION
Break Down Data Silos. Automate Across Systems.
Stop manually bridging the gap between shop floor and top floor. IoTFlows unifies production data from across your facility—then seamlessly integrates with your ERP, and other business systems. Enable real-time visibility across departments, trigger automated workflows based on production events, and eliminate manual data entry. Your operations data becomes the single source of truth that drives smarter decisions and faster response times.
- Bi-directional ERP integration: SAP, Oracle, Epicor, and many more
- Seamless data sync capabilities eliminate manual entry and reduce errors
- Real-time production visibility for finance, operations, and management
- Event-driven automation: trigger workflows, notifications, and actions
- API-first architecture for custom integrations and advanced automation
Start Monitoring Your Machines Today
Join 100+ industrial customers who trust IoTFlows to optimize their operations.