SenseAi Embedded Overview
Introduction to SenseAi Embedded - an IP67-rated industrial vibration intelligence sensor for OEM integration and harsh manufacturing environments.
What is SenseAi Embedded?
SenseAi Embedded is an industrial-grade vibration intelligence sensor designed for permanent installation, OEM integration, and harsh manufacturing environments. Built with an IP67-rated enclosure and industrial M12 connectors, it delivers real-time OEE and machine utilization monitoring for any industrial equipment.
Key Capabilities
SenseAi Embedded provides comprehensive machine monitoring:
- Real-time machine status (running, idle, downtime)
- Automated OEE and utilization insights
- Root-cause downtime analysis with operator notes
- Historical performance reports (day/week/month/quarter/year)
- Anomaly detection and shock severity monitoring
- Machine health trends via vibration KPIs (mean, RMS, standard deviation)
- Encrypted data transmission (in-transit and at-rest)
What Makes SenseAi Embedded Different?
Industrial-Grade Design
- IP67 rated enclosure — Dustproof and waterproof for harsh environments
- Industrial M12 connectors — Rugged, secure connections for factory floors
- Extended temperature range — Operates from -20°C to 60°C (-4°F to 140°F)
- Vibration-resistant — Designed for high-vibration manufacturing environments
OEM Integration Ready
- Permanent installation — Built for integration into machine designs
- Flexible power — 12-24V DC industrial power supply
Plug-and-Play Setup
- No PLC connection required — Works independently
- Pre-configured — Arrives ready to deploy
- Multiple connectivity options — WiFi or 4G/LTE
- Cloud-based — No on-site servers needed
What's in the Box
Your SenseAi Embedded package includes:
- 1× SenseAi Embedded device (IP67 rated)
- 1× External antenna
- 1× M12 cable
- 1× M12 Power adapter
Setup Requirements
Before getting started, ensure you have:
- IoTFlows account (sign up here)
- Internet connectivity via one of:
- WiFi network (2.4 GHz)
- IoTFlows 4G/LTE router
- Mobile device (iOS/Android) for WiFi setup
- Power outlet or industrial power supply (12-24V DC)
Estimated Setup Time: 30-60 minutes (varies by integration complexity)
Compatible Machines
SenseAi Embedded works with any industrial equipment that produces detectable vibration:
- CNC machines
- Press brakes
- EDM machines
- Laser cutters
- Waterjets
- Packaging equipment
- Assembly machines
- Injection molding machines
- And more
Ideal Environments
Perfect for:
- Harsh factory environments
- Wet or dusty manufacturing areas
- High-vibration applications
- OEM machine integration
- Permanent installations
- Outdoor industrial applications
- Wash-down areas
- Temperature extremes (-20°C to 60°C)
Not suitable for:
- Extreme temperatures below -20°C or above 60°C
- Permanent submersion (IP67 allows temporary immersion only)
Next Steps
Ready to set up your SenseAi Embedded?
Follow the setup guide in order:
- Installation — Mount and power up your device
- Network Setup — Connect to WiFi or 4G/LTE
- Dashboard Access — Verify device is working
- Calibration — Fine-tune detection accuracy
Need help? Contact Support