BeamTracker
BeamTracker cloud-based industrial laser sensor is a plug-and-play production monitoring system that delivers real-time visibility into manufacturing operations. Track production output, monitor OEE (Overall Equipment Effectiveness), detect downtime instantly, and improve uptime by 20%+ with root cause analysis. Perfect for packaging, fabrication, assembly lines, and robotic automation.
Trusted by Industry Leaders
Plug-and-Play Installation
Real-Time Tracking & OEE Analytics
Downtime & Root Cause Analysis
Easy to Connect. Powerful to Use.
See Every Second of Production
With BeamTracker’s real-time monitoring, you’ll never be blind to what’s happening on your factory floor. Instantly spot slowdowns, bottlenecks, or downtime the moment they occur-before they cost you thousands in lost output.
Hit Your Targets With Confidence
Stop guessing if you’re on pace to meet production goals. BeamTracker automatically tracks performance across every line, giving you the proof you need to ensure targets are met and orders ship on time-every time.
Turn Downtime Into Insights
Unplanned stops are unavoidable-but they don’t have to stay a mystery. BeamTracker automatically records every downtime event across all your machines, giving you the complete picture of when, where, and how often issues occur. With detailed root cause analysis, you can identify recurring problems, spot trends over time, and prioritize the fixes that will have the biggest impact on keeping production moving.
Stay in Control From Anywhere
Whether you’re on the floor, in the office, or halfway around the world, BeamTracker keeps you instantly informed of any downtime. Mobile alerts notify you the moment an issue occurs, dashboards help you pinpoint the cause, and real-time insights empower you to take action quickly-minimizing impact and keeping production moving.
Engineered for Tough Environments
Factories are tough. Your technology should be tougher. With an IP67 rating, BeamTracker shrugs off dust, vibration, and moisture-delivering reliable performance in the harshest industrial conditions without fail.
Real-Time Alerts
Track Production & Machine Status
Monitor machine uptime, track downtime events, and receive inspection reminders based on parts processed. Keep your production line running efficiently.
Uptime Monitoring
Get real-time notifications when machines start running
Downtime Tracking
Get notified immediately when machines go offline or idle
Production Rate Monitoring
Get alerted when production throughput drops below targets
Part Inspection Alerts
Automatic reminders for quality checks based on parts count
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Operator Break
15minMachine idle during scheduled operator break
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Material Shortage
18minProduction paused due to raw material depletion
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Scheduled Downtime
45minPlanned maintenance window in progress
System Recovery
Equipment successfully recovered from fault condition
Maintenance Complete
Scheduled maintenance completed, equipment operational
Line Startup Complete
Production line successfully started and running
Calibration Check Needed
950 partsSensor calibration verification due after production run
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Efficiency Declining
76%Overall equipment effectiveness trending downward
Shift Target Behind
340 unitsProduction 15% below target for current shift
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Machine Running
Machine is up and running
Unplanned Downtime
120minMachine stopped unexpectedly during production
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Extended Downtime
45minMachine has been idle for longer than scheduled
Machine Running
Machine is up and running
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Operator Break
15minMachine idle during scheduled operator break
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Material Shortage
18minProduction paused due to raw material depletion
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Scheduled Downtime
45minPlanned maintenance window in progress
System Recovery
Equipment successfully recovered from fault condition
Maintenance Complete
Scheduled maintenance completed, equipment operational
Line Startup Complete
Production line successfully started and running
Calibration Check Needed
950 partsSensor calibration verification due after production run
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Efficiency Declining
76%Overall equipment effectiveness trending downward
Shift Target Behind
340 unitsProduction 15% below target for current shift
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Machine Running
Machine is up and running
Unplanned Downtime
120minMachine stopped unexpectedly during production
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Extended Downtime
45minMachine has been idle for longer than scheduled
Machine Running
Machine is up and running
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Production Rate Declining
68 parts/hrGradual decrease in production throughput detected
Machine Running
Machine is up and running
Extended Downtime
45minMachine has been idle for longer than scheduled
Inspection Overdue
1500 partsPart inspection threshold exceeded - immediate check required
Unplanned Downtime
120minMachine stopped unexpectedly during production
Machine Running
Machine is up and running
Quality Check Required
500 partsQuality check needed after 1000 parts processed
Slow Production Detected
45 parts/hrProduction rate has dropped below expected threshold
Production Line Stalled
12 parts/hrProduction rate dropped to near zero - line may be stalled
Bottleneck Detected
58 parts/hrStation 3 causing downstream flow reduction
Cycle Time Increasing
73 parts/hrAverage cycle time trending upward over past hour
Shift Target Behind
340 unitsProduction 15% below target for current shift
Efficiency Declining
76%Overall equipment effectiveness trending downward
Reject Rate Increasing
18 defects/hrQuality rejects up 12% from previous hour
Critical Inspection Required
2500 partsImmediate quality inspection needed - defect rate increasing
Scheduled Inspection Due
1200 partsRegular maintenance inspection window approaching
Tool Wear Check
850 partsCutting tool inspection recommended based on part count
Calibration Check Needed
950 partsSensor calibration verification due after production run
Line Startup Complete
Production line successfully started and running
Maintenance Complete
Scheduled maintenance completed, equipment operational
System Recovery
Equipment successfully recovered from fault condition
Scheduled Downtime
45minPlanned maintenance window in progress
Emergency Stop Triggered
0Safety system activated - machine stopped immediately
Material Shortage
18minProduction paused due to raw material depletion
Power Loss Event
32minUnexpected power interruption caused machine shutdown
Operator Break
15minMachine idle during scheduled operator break
Pricing
Simple, transparent pricing
Hardware
Industrial-grade, IP67-rated sensor built to withstand dust, water, and vibration, reliably capturing production data in tough environments.
BeamTracker Device
$299 $349
Comes complete with M12 connector, mounting hardware, 1-year warranty, free shipping, and a 30-day money-back guarantee.
Subscription
$99/device/month paid annually
- Monthly, yearly, or 3-year plans available
- Volume-based pricing available
- Enterprise-grade security with end-to-end encryption
- Real-time dashboards & instant alerts
- Data history for long-term insights
- Mobile access from anywhere in the world
Applications
Proven Across Industries
Packaging & Fulfillment
Monitor package counts, conveyor throughput, and sorting accuracy in distribution centers and packaging facilities.
Sheet Metal Fabrication
Track press brake utilization, bending cycle times, and operator efficiency while monitoring overall sheet metal throughput and quality.
Manufacturing Line
Track production output, cycle times, and efficiency across assembly lines, stamping operations, and automated manufacturing processes.
Robotic Automation
Measure robot cycle completion, pick-and-place operations, and automated quality control processes with precision tracking.
Material Handling
Count materials, monitor conveyor performance, and track inventory movement through automated material handling systems.
FAQ
BeamTracker delivers reliable, real-time counting using its built-in LiDAR with ±2% accuracy, 1 cm resolution, and update rates up to 250 Hz.
BeamTracker operates at distances from 5 centimeters up to 8 meters, making it versatile for small machine setups as well as large industrial production lines.
No integration required. BeamTracker is a fully standalone system that operates independently of your existing PLCs or control systems. Simply mount, power on, and start tracking instantly-no wiring or complex setup needed.
Your data and real-time analytics are available anytime through the IoTFlows Dashboard at dashboard.iotflows.com. You can view it from any device, integrate with factory displays, or pull data via our REST API for custom applications. Both real-time and historical insights are available 24/7.
Every BeamTracker comes with free technical support, installation guidance, over-the-air firmware updates, and a 1-year warranty. For additional assistance, optional on-site installation and training services are also available.
Yes. BeamTracker is engineered for tough industrial conditions with an IP67 rating, an operating temperature range of -20°C to +70°C (-4°F to +158°F), vibration resistance, and dust/water protection-making it ideal for demanding manufacturing environments.
If BeamTracker loses connectivity, it automatically stores data locally and syncs seamlessly once the connection is restored. With onboard storage for up to 6 hours of continuous operation, no production data is ever lost.
