SenseAi is a smart vibration and acoustic monitoring sensor that instantly digitizes your manufacturing equipment. Simply attach it magnetically to any machine with a motor—no wiring, no machine integration, no technical expertise required. Within minutes, you'll see real-time utilization, production rates, and downtime insights on your dashboard.

SenseAi works with any industrial equipment that has vibration sources like motors: CNC machines, press brakes, injection molding machines, robot arms, waterjets, EDM machines, stamping presses, and complete production lines. If it has a motor and a metal surface, SenseAi can monitor it.

SenseAi is our magnetic plug-and-play sensor with vibration and acoustic monitoring, perfect for most manufacturing environments. SenseAi Embedded features an IP67-rated aluminum casing with M12 waterproof cable and power connection, designed for harsher environments. It provides vibration and temperature monitoring along with advanced health metrics including peak vibration, RMS, crest factor, kurtosis, FFT analysis, and velocity trends—giving you deeper insights into machine condition alongside production performance.

Installation takes less than 2 minutes per machine. Scan the QR code, attach the magnetic sensor (or mount SenseAi Embedded), connect to Wi-Fi, and you're done—no production downtime, no PLC integration, no compatibility issues. Start seeing real-time insights immediately.

SenseAi offers two simple connectivity options: connect directly to your existing Wi-Fi network, or use our secure 4G/LTE router for a completely air-gapped setup with no connection to your facility network or machines. The 4G/LTE option is perfect for isolated environments or facilities with strict network security policies.

No. SenseAi is truly plug-and-play. You don't need knowledge of MTConnect, OPC UA, Modbus, or any industrial protocols. No wiring, no machine network integration, no expensive on-site integration. IoTFlows experts will help you calibrate the sensors for your specific machines and mounting locations.

SenseAi helps you maximize machine utilization and eliminate hidden downtime. Get instant visibility into production performance, automatically track OEE, identify bottlenecks in real-time, reduce unplanned downtime with fast root cause analysis, and optimize scheduling based on actual machine and operator performance data.

SenseAi automatically detects and classifies downtimes based on rules you configure. Operators and managers receive instant notifications for unclassified or extended downtimes. Your team can quickly classify issues, create work orders, and track resolution—all from the mobile app or dashboard. Root cause analysis shows you patterns over time so you can prevent recurring issues.

Get real-time and historical reports customized to your shift schedules, operators, and departments. Track machine utilization, production counts, downtime reasons, and OEE metrics. View performance day-by-day, week-by-week, or analyze trends over months, quarters, or years. Dive deep into specific machines and time periods to understand exactly when and why issues occurred—all automated.

Yes. We provide Google TV streaming devices with the built-in IoTFlows Android app for real-time dashboard display on TV screens throughout your facility. Simply customize your dashboard with dark/light mode, view preferences, and filters, then share it to a TV device for instant visibility. Perfect for keeping your entire team informed on the shop floor.

Yes. You have full access to all configurations, calibration settings, and downtime classification rules. Set up automatic downtime categorization, configure notification triggers, define shift schedules, assign operators, organize by departments, and customize reports to match your workflows. IoTFlows experts assist with initial calibration to ensure accuracy.

View all your data through the SenseAi web dashboard, iOS app, or Android app from anywhere. Display real-time dashboards on TV screens using our Google TV devices, access insights on the shop floor, or review performance metrics remotely—your production data is always at your fingertips.

Yes. SenseAi features a modern tech stack with multiple integration options: REST API, MQTT API, webhooks, and ready-to-go integrations. Pull or push data—whether raw sensor data or processed insights, real-time or historical—to your ERP, MES, CMMS, or other systems. Check our documentation to get started, or contact support@iotflows.com for integration assistance and custom solutions.

Yes. Receive instant notifications for machine downtime, unclassified events, or downtimes exceeding expected durations. Alerts go to the right people at the right time so your team can respond immediately and minimize production losses.

Standard SenseAi includes industrial-grade vibration and acoustic sensors with magnetic mounting, a 10-foot USB-C cable, and power block. SenseAi Embedded features IP67-rated aluminum casing with M12 waterproof cable and power connection for harsh environments. Choose Wi-Fi connectivity using your existing network, or order our 4G/LTE router for an air-gapped, network-isolated setup.

Most manufacturers see measurable improvements in machine utilization and reduced downtime within the first month. By automatically tracking performance, identifying inefficiencies, and enabling data-driven decisions, SenseAi typically pays for itself quickly through increased productivity and eliminated waste.

All data is protected with SHA-256 encryption during transmission and storage. Every account includes optional two-factor authentication (2FA) for enhanced security and compliance. Plus, our 4G/LTE router option provides complete network isolation for maximum security.

SenseAi is designed for manufacturing leaders who want to maximize equipment effectiveness and eliminate production waste. Ideal users include operations managers, plant managers, production supervisors, process engineers, manufacturing engineers, and anyone responsible for improving shop floor performance.

We provide comprehensive onboarding calls, sensor calibration assistance, technical support, and ongoing guidance to ensure you get maximum value from day one. Our team helps you configure the system for your specific machines, workflows, and reporting needs. Contact support@iotflows.com anytime for help.

Yes. SenseAi provides visibility into machine efficiency and operator performance by shift, helping you identify bottlenecks, optimize scheduling, improve training, and enhance collaboration between production and maintenance teams.