Machine monitoring software that works on any machine, with no PLC

Five views: the Assets page, each machine’s page, Downtimes, the Advanced Report and the Canvas floor plan. Downtime categories under severity headings, with required notes and planned-downtime flags, and four automatic classification rules plus break windows. Machine health from SenseAi Embedded: a health score, seven operations metrics, an FFT with harmonics and 14 metric trends, judged against Dynamic Baseline, four ISO 10816 classes or eight machine-type profiles. Meters that count runtime hours or parts and open maintenance work orders at a trigger point. Operator View, paired operator stations and Google TV wallboards. Reports that email themselves on a daily to yearly schedule, and seven CSV or PDF exports that carry the filters on screen. Devices connect out to the IoTFlows cloud over HTTPS on port 443, and the IoTFlows 4G/LTE router (IFCR-150) keeps them off the plant network.

Yes. SenseAi and SenseAi Embedded read vibration from the outside of the machine (SenseAi adds sound, SenseAi Embedded adds temperature), and BeamTracker counts parts crossing a laser beam. None of them connects to the controls, so a 30-year-old press reports the same way a new cell does. Plants that also want PLC, robot or ERP data add it through an Enterprise custom integration.

SenseAi and SenseAi Embedded attach magnetically in seconds and calibrate in under five minutes, and BeamTracker bolts on in under 10 minutes. A device reads online within seconds of joining Wi-Fi or the router, and its machine shows its status on the Assets page from then on.

Uptime is the time a machine spends running divided by running plus stopped time, inside the shifts you define. Time when the sensor was offline is reported separately as unknown time, and breaks you mark as None sit outside both, so the number is never inflated by what the sensor could not see.

Factor by factor. Availability comes from running and stopped time and performance from parts counted against the ideal cycle time, both measured automatically by the sensor. Quality comes from the scrap your operators log with a reason. Each factor is reported on its own, so you see which one is costing you.

Yes, from the status bar, the machine page, Operator View on a shared tablet, or the phone app. They pick a reason from the categories you define, with a note where you require one. Four organization-wide rules classify the stops nobody should have to touch: short stops, shift start, shift end and whole-shift stops, plus break windows.

Yes. Expand the Assets page to full screen, or install the IoTFlows app on a Chromecast with Google TV, pair it with the code it shows and send it any dashboard URL. Paired screens reload on boot.

Anything that vibrates, moves or produces countable output: CNC mills, lathes, grinders and EDMs, stamping presses and press brakes, injection molding machines, packaging and assembly lines, laser cutters and waterjets, robotic cells. SenseAi Embedded, with its IP67 housing, covers washdown and outdoor positions.

Alerts go to email, SMS, push, Slack, Microsoft Teams, Discord and signed webhooks on every plan. Schedules import from any ERP export. A REST API with an IoTFlows-issued key is documented at the API reference. Two-way ERP connectors and PLC or robot data are built per project for Enterprise customers.