AI-Powered Diagnostics
Predictive MaintenancePowered by AI
Advanced vibration analysis with FFT spectrum, 3D waterfall visualization, time-domain metrics, and bearing fault detection. Monitor shock events, temperature trends, and multi-axis health scores in real-time.
SenseAi
SenseAi Embedded
14+
Time-Domain Metrics
3D
FFT Waterfall & Spectrum
6
Health Indicators
4-Axis
Vibration Analysis
Trusted by Industry Leaders
Real-Time Health Monitoring
Multi-Axis Health Scores
Monitor equipment health across X, Y, Z axes and the combined XYZ-Vector. Each axis receives a health score from 0-100 based on RMS velocity, peak acceleration, crest factor, kurtosis, and envelope kurtosis analysis.
Health Score Trend
Last 24 hours
Per-Axis Health Assessment
Independent health scores for each vibration axis calculated from 14+ time-domain metrics
80%
X-Axis
80%
Y-Axis
80%
Z-Axis
80%
XYZ-Vector
Score Interpretation
70-100: Good
40-70: Warning
0-40: Critical
AI-Powered Health Indicators
Predictive Health Diagnostics
Track 6 critical health indicators derived from FFT frequency analysis and time-domain metrics: Cavitation Risk, Structural Looseness, Imbalance, Lubrication quality, Alignment status, and Bearing Health. Each indicator trends over time with color-coded health zones.
Health Indicator Color Zones
Healthy70-100 score
Warning40-69 score
Attention20-39 score
Critical0-19 score
Cavitation Risk
Assessment of cavitation risk in pumps and hydraulic systems based on high-frequency vibration patterns and kurtosis analysis
100%
Good
Structural Looseness
Detection of loose bolts, foundations, or mechanical connections through harmonic analysis of vibration signatures
60%
Satisfactory
Imbalance
Rotational imbalance detection using 1X harmonic amplitude analysis across all vibration axes
60%
Satisfactory
Lubrication
Lubrication quality assessment based on high-frequency vibration content and friction indicators
60%
Satisfactory
Alignment
Shaft and coupling misalignment detection using 2X harmonic analysis and phase relationships
60%
Satisfactory
Bearing Health
Overall bearing condition score derived from envelope kurtosis and bearing defect frequency analysis
65%
Satisfactory
Time-Domain Metrics
14+ Vibration Analysis Metrics
Comprehensive time-domain analysis including RMS Velocity, Peak Acceleration, Crest Factor, Peak-to-Peak, Kurtosis, Envelope Kurtosis, Dominant Spectral Energy, Zero Crossing Rate, Mean, Standard Deviation, Variance, Energy, Skewness, and Mean Absolute. Each metric shows current values for all 4 axes with historical trends.
RMS Velocity
77%↑ 4.5%
Peak Acceleration
81%↓ 3.5%
Crest Factor
73%↓ 1.7%
Peak-to-Peak
99%↑ 3.3%
Kurtosis
43%↓ 7.1%
Envelope Kurtosis
72%↓ 3.5%
Plus: FFT Frequency Analysis
Beyond time-domain metrics, the platform includes full FFT spectrum analysis with 2D spectrum charts showing harmonics (1X-6X), 3D waterfall visualizations over time, and frequency band analysis (10-640 Hz). Identify specific fault frequencies correlated to machine RPM for precise root cause analysis.
Event Monitoring
Shock Events & Temperature Trends
Capture shock events up to 200g with configurable thresholds and severity classification. Track temperature trends over time with selectable units (°C/°F) and identify thermal anomalies before they cause equipment damage.
Shock Events
8 Total
7 Critical
Max: 200.5g
Shock Event Detection
The accelerometer captures G-force spikes with severity classification: minor (<10g), moderate (10-50g), and severe (>50g). Events are logged with timestamps and displayed against a configurable threshold line (default 4g) for quick anomaly identification.
Temperature Trend
51.9°FNormal
Min
46.0°
Avg
56.2°
Max
64.8°
Temperature Monitoring Features
Real-time temperature tracking with selectable °C/°F display. View trends over 7 days with point selection to see exact readings at any timestamp.
Normal range
Elevated
High
Critical
3.2
X-AxisNormal
3.1
Y-AxisNormal
2.6
Z-AxisNormal
3.9
XYZ-VectorCaution
Envelope Kurtosis Thresholds
<3.5: Normal
3.5-5.0: Caution
5.0-7.0: Warning
>7.0: Critical
Bearing Fault Detection
Envelope Kurtosis Analysis
Envelope kurtosis is specifically designed to detect repetitive impact patterns in bearing vibration signals. Values below 3.5 indicate healthy bearings, while elevated values signal developing faults that require attention.
4-Axis Monitoring
Independent kurtosis values for X, Y, Z axes plus combined XYZ-Vector analysis
Health Status Indicators
Clear HEALTHY, CAUTION, WARNING, and CRITICAL status labels with color coding
Timestamp Tracking
Each reading includes precise timestamps for trend analysis and historical comparison
Threshold Alerts
Automated notifications when kurtosis exceeds 3.5 (caution), 5.0 (warning), or 7.0 (critical)
Real-Time Notifications
Intelligent Alert Management
Never miss a critical event with our intelligent alert system. Receive real-time notifications for shock events, threshold violations, anomalies, and maintenance reminders. Prioritize and manage alerts from a single dashboard.
Severity-Based Prioritization
Alerts are categorized by severity (Critical, Warning, Info) for quick triage
Multi-Channel Delivery
Receive alerts via email, SMS, push notifications, or integrate with your CMMS
Acknowledge & Track
Acknowledge alerts, create work orders, and track resolution status
Custom Thresholds
Configure alert thresholds per asset based on your specific requirements
Active Alerts
6222
Motor-A12 min ago
Severe shock event detected: 194.05g
Value: 194.05g
Motor-A15 min ago
Severe shock event detected: 200.51g
Value: 200.51g
Pump-0215 min ago
Envelope kurtosis elevated on Y-axis
Value: 5.811
Compressor-0128 min ago
Structural looseness score decreased
Value: 60%
Fan-0345 min ago
Crest factor indicating impacts detected
Value: 3.722
Motor-B21 hour ago
FFT analysis complete - harmonics identified
Value: 6 harmonics @ 8496 RPM
Ready to Transform YourMaintenance Strategy?
Choose the right sensor for your needs and start monitoring your equipment health today.
SenseAi
Starting at $149
Plug-and-play machine monitoring with vibration and acoustic analysis for production visibility and health insights.
- Real-time production monitoring
- Vibration & acoustic analysis
- OEE & downtime tracking
- Health score trends
- 2-minute installation
SenseAi Embedded
Starting at $199
Industrial-grade IP67-rated sensor for harsh environments with advanced health metrics and predictive maintenance.
- All SenseAi features
- IP67 industrial enclosure
- Temperature monitoring
- FFT & envelope analysis
- Bearing fault detection
Not sure which is right for you?
